Rice-lake Counterpart Configurable Counting Indicator - User Bedienungsanleitung Seite 1

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118677
Counterpart
Counting Scale Indicator
Version 2.3
User Manual
®
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Inhaltsverzeichnis

Seite 1 - User Manual

118677CounterpartCounting Scale IndicatorVersion 2.3User Manual®

Seite 2

4 Counterpart User ManualFigure 1-1. Numeric Keypad1.5 Tare RecallWhen a stored tare is displayed, Net annunciators will be turned on. To display a st

Seite 3 - Contents

Counterpart User Manual - Introduction 51.7 Softkey SetupSoftkeys offer additional ways to access features associated with the Counterpart. To access

Seite 4

6 Counterpart User Manual2.0 InstallationCounterpart is available in different configurations from just the indicator display to the display and count

Seite 5

Counterpart User Manual - Installation 72.2 Scale Base Assembly (if purchasing the scale base separate from indicator)CautionDo not turn the scale ups

Seite 6 - 4 Counterpart User Manual

8 Counterpart User Manual2.3 Enclosure DisassemblyThe Counterpart indicator enclosure must be opened to connect cables for load cells, communications,

Seite 7 - About This Manual

Counterpart User Manual - Installation 92.6 Wire Specifics Wires connecting to J1, J2, J3, or J4 should adhere to the following specifications:Table 2

Seite 8 - 1.0 Introduction

10 Counterpart User ManualTable 2-3. J4 and J5 Pin AssignmentsNoteAn additional port (Port 3) is available if needed through the installation of an op

Seite 9 - 1.4 Keypad Functions

Counterpart User Manual - Installation 112.8 Enclosure ReassemblyOnce the cabling is complete, position the top plate over the enclosure and reinstall

Seite 10 - 1.6 Annunciator Symbols

12 Counterpart User Manual6. Using the supplied nuts, secure battery pack to enclosure using a 5/16” nut driver.Screw bracket into enclosure (only one

Seite 11 - 1.9 Indicator Operations

Counterpart User Manual - Installation 135. Make connections to the option card as required. Use cable ties to secure loose cables inside the enclosur

Seite 13

14 Counterpart User Manual2.12.1 USB Option Card InstallationUse the following steps to install the USB option card:1. Disconnect power cord from the

Seite 14 - W arning

Counterpart User Manual - Installation 15bracket, otherwise it will not fit.Ensure the cable from the underside of the scale is run between bracket an

Seite 15 - 2.6 Wire Specifics

16 Counterpart User Manual2.14 Indicator Replacement Parts and Assembly DrawingsRef Number Part Number Description (Quantity)1 118434 Overlay, Membran

Seite 16 - 2.7.2Digital I/O

Counterpart User Manual - Installation 17Figure 2-16. Counterpart Assembly and Components

Seite 17 - 2.9 CPU Board Removal

18 Counterpart User ManualFigure 2-17. Counterpart DimensionsFigure 2-18. Counterpart Rear and Side Dimensions

Seite 18 - 2.12 Installing Option Cards

Counterpart User Manual - Configuration 193.0 Configuration3.1 Front Panel ConfigurationTo set up and configure the Counterpart counting Scale, you wi

Seite 19 - Section 2.8

20 Counterpart User ManualVarious keys are used as directional keys to navigate through the menus (see Figure 3-2). The SAMPLE ( ) and PRINT ( ) keys

Seite 20

Counterpart User Manual - Configuration 213.4 Audit MenuThe audit menu accesses audit trail support. It provides tracking information for configuratio

Seite 21 - Ensure the cable from

22 Counterpart User Manual3.6 Setup MenuThe setup menu allows you to configure settings for the scale, features, serial port settings, Ethernet, print

Seite 22

FEATUR ETHERNET PFORMTSERIAL DIGI/OXXXXXXXIDSC ACCUM DISPLAYTESTSETUPAUDIT CALIBRSCALESFORMATZRANGE MOTBANDOVRLOAD10000numberZTRKBND0number1.900000num

Seite 23

Contents1.0 Introduction...

Seite 24 - 18 Counterpart User Manual

24 Counterpart User ManualSETUP MenuParameter Choices DescriptionLevel 3 submenuSCALES 1 AND 2 Allows configuration and calibration of each scaleLevel

Seite 25 - 3.2 Menu Navigation

Counterpart User Manual - Configuration 25DFSENS 4OUT2OUT8OUT16OUT32OUT64OUT128OUTDigital filter cutout sensitivity. Specifies the number of consecuti

Seite 26 - 3.3 Revolution Configuration

26 Counterpart User ManualLevel 5 submenus - FormatPRIMRY UNITSDECPNTDSPDIVAllows you to set the primary units, decimal point format, and display divi

Seite 27 - 3.4 Audit Menu

Counterpart User Manual - Configuration 273.6.2 SCALE 3 SubmenuFEATUR PFORMTSERIALXXXXXXXIDDISPLAYTESTSETUPAUDIT CALIBRSCALESFORMATACCUMOFFON SECUNIT

Seite 28 - 3.6 Setup Menu

28 Counterpart User Manual3.6.3 FEATUR Submenu NEGCOUNTSAMPLQTY LOTUPDT1ONOFFCOUNTREGIONUIDCONSC#PASSWDSOFTKEYSKEYLCK1025SCALES FEATURECALIBRSETUPTEST

Seite 29 - Scale Parameter Levels

Counterpart User Manual - Configuration 29 FEATUR MenuParameter Choices DescriptionLevel 3 submenus - FeatureCOUNT NEGCOUNTSAMPLEQTYINSFSMPLLOTUPDTSCL

Seite 30 - SETUP Menu

30 Counterpart User ManualRECALL ONOFFON allows the Tare, Zero, and Units values to be maintained across a power cycle. Over/Under/Target/ID values ar

Seite 31

Counterpart User Manual - Configuration 31DISPMODE COUNTWEIGHTUNITWEIGHTDisplay mode. This chooses the value to be displayed as large in viewing windo

Seite 32

32 Counterpart User ManualCALIBR 0 Can enter a numeric password for each of the parameters listed. SETUPTESTT & DIDSPPWDLevel 4 submenus - under t

Seite 33 - 3.6.2 SCALE 3 Submenu

Counterpart User Manual - Configuration 33Level 5 submenus - Under the Level 4 SCLCHG Feature REZERO OFFONPerforms a zero function on change.CHKSTBLE

Seite 34 - Figure 3-8. FEATUR Submenu

2 Counterpart User Manual3.6.6 Setpoints Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 35 - UNITWTUPDATE

34 Counterpart User Manual3.6.4 FEATUR Menu, REGULA / INDUST SubmenuREGULATSNPSHTDISPLYINDUSTSCALENOYESZTARE KTAREYESNOMTAREREMOVEREPLACNOTHNNTAREYESN

Seite 36 - FEATUR Menu

Counterpart User Manual - Configuration 35AGENCY NTEPCANADAINDUSTNONEOIMLSelects the agency having jurisdiction over the scale site.• OIML, NTEP, and

Seite 37

36 Counterpart User Manual3.6.5 Serial, PFORMT, DIG I/O, VERS SubmenusSCALES FEATURPFORMTSOFTWRREGV 2.0LR, V.1.00See FEATURSubmenuSee SCALESubmenuDIO

Seite 38

Counterpart User Manual - Configuration 37SETUP MenuParameter Choices DescriptionLevel 2 submenusSCALE See Section 3.6.1 on page 22 Configure scale se

Seite 39

38 Counterpart User ManualOPTCARD NONEFIBERETHERNETWI-PORTRESERVEDUSBRS232-432KEYBOARDOption card parameters. Select which connection can be selected

Seite 40

Counterpart User Manual - Configuration 39DIGIO OFFPRINTZEROTAREUNITSCLEARDSPACCNT/GRSCLRCNSAMPLESFTKEY1SFTKEY2SFTKEY3SFTKEY4OUTPUTDigital I/O functio

Seite 41

40 Counterpart User Manual3.6.6 Setpoints MenuSCALES FEATURPFORMTXXXXXXXID DISPLAYTESTSETUPAUDIT CALIBRCONFIGVALUE SOURCETRIP BANDVALPREACTOFFIf TRIP=

Seite 42 - COUNTERPART

Counterpart User Manual - Configuration 41Level 3 SubmenuSP CFG SETPT 1SETPT 2-6Specifies the settings for gross,net, piece count, % rel, delay, waits

Seite 43

42 Counterpart User ManualWAITSS SourcePshaccmPhsprintPshtareAccessDigoutSenseCOUNTER ValueAccessDigoutINMOTION SourceAccessDigoutSenseLevel 6 Submenu

Seite 44 - DFFLTGTWY

Counterpart User Manual - Configuration 43BATCH OffOnSpecifies whether the setpoint is used as a batch (ON) or continuous (OFF) setpoint.PSHACCM OffOn

Seite 45

7.2.3 Using Revolution® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 46 - Figure 3-11. Setpoints Menu

44 Counterpart User ManualSetpoints Weigh Mode Parameter MenuSet up of setpoints is allowed while in the weigh mode. While setting up setpoints, the A

Seite 47

Counterpart User Manual - Configuration 453.7 Calibration MenuSee Section 4.0 on page 49 for calibration procedures. The Calibration menu can be prote

Seite 48

46 Counterpart User Manual3.8 Test MenuA/DDIG I/OCOMM KEYPADRAMLOOP DIO 1DIO 2 DIO 3STATUSDIO 4STATUSSTATUSSTATUSPORT1 PORT2TESTSPAN mVRAW ZEROVALVALV

Seite 49

Counterpart User Manual - Configuration 473.9 Display MenuThere are three display settings on the Counterpart. CONTRASTXXXXXXXID DISPLAYTESTSETUPAUDIT

Seite 50 - 44 Counterpart User Manual

48 Counterpart User ManualTable 3-11. ID Menu ParametersREG 1, 2 - 150QUANTITYCODEDESCPART NUMLOT UNIT WTTAREUNITSLOCATIONInventory quantity, range -

Seite 51 - 3.7 Calibration Menu

Counterpart User Manual - Calibration 494.0 CalibrationThe Counterpart can be calibrated using the front panel, EDP commands, or Revolution®. NoteCali

Seite 52

50 Counterpart User Manual4.2 Five-point linearizationFive-point linearization (using the WLIN parameter) provides increased scale accuracy by calibra

Seite 53 - 3.10 ID Menu

Counterpart User Manual - Calibration 514.5 Revolution® CalibrationTo calibrate the indicator using Revolution, the indicator EDP port must be connect

Seite 54

52 Counterpart User Manual5.0 Scale OperationsThe following paragraphs contain detailed operator instructions for Counterpart. Included are instructio

Seite 55 - 4.0 Calibration

Counterpart User Manual - Scale Operations 535.3 Toggling Between Gross and NetTo toggle between net and gross weight, a tare value must be entered in

Seite 57 - 4.6 More About Calibration

54 Counterpart User Manual5.4.1 Unit Weight Operation by SamplingUnit weight operation by sampling is accomplished by placing a 10 piece sample on the

Seite 58 - 5.0 Scale Operations

Counterpart User Manual - Scale Operations 55Counting Out of a Full Container - See Total Amount Remaining in the ContainerTo carry out this operation

Seite 59 - 5.4 Entering Unit Weights

56 Counterpart User Manual4. When you have reached the REG number you want to set, press to select that register number.5. Press and enter the CODE

Seite 60

Counterpart User Manual - Scale Operations 575.5.4 Adding an ID From Count Mode1. Press the CODE softkey.2. Add in the ID number.3. If the ID number i

Seite 61 - Figure 5-1. ID Menu

58 Counterpart User Manual5.6 WeighVaultWeighVault is a PC program which allows Counterpart users to add, edit, and access IDs over a network connecti

Seite 62

Counterpart User Manual - Scale Operations 59Counterpart Setup for WeighVault1. On the Counterpart, enter configuration mode (see Section 3.0 on page

Seite 63

60 Counterpart User Manual5.7 Totalization CountsCounterpart has a totalization function that allows you to totalize the quantity of several weighings

Seite 64 - 5.6 WeighVault

Counterpart User Manual - Scale Operations 615.8 Parts Reduction CountsParts reduction can also be done by using the - key while the scale is in the w

Seite 65 - 5.6.2 Using Weighvault

62 Counterpart User Manual5.10 Connecting a Barcode ScannerThe Counterpart will accept a barcode scanner connected to the unit. In order to use a scan

Seite 66 - 5.7 Totalization Counts

Counterpart User Manual - Serial Commands 636.0 Serial CommandsThe Counterpart can be controlled by a PC or remote keyboard connected to an indicator

Seite 67 - 5.8 Parts Reduction Counts

Counterpart User Manual - 1About This ManualThis manual is provided for the use of trained and qualified installers of counting scales, and represent

Seite 68 - 62 Counterpart User Manual

64 Counterpart User Manual6.1.2 ID CommandsUp to 150 codes can be entered under ID commands.Command FunctionID.CODE#n ID code ID.DESC#n item descript

Seite 69 - 6.0 Serial Commands

Counterpart User Manual - Serial Commands 656.1.5 Parameter Setting CommandsParameter setting commands allow you to display or change the current valu

Seite 70

66 Counterpart User ManualSC.WLIN.V1SC.WLIN.V5#nTest weight value for linearization points 1–50.000001–9999999SC.WLIN.C1–SC.WLIN.C5#nCalibrate lineari

Seite 71

Counterpart User Manual - Serial Commands 67OPTCARD Option cards NONE, FIBER, ETHERNET, WI-PORT, RESERVED, USB, RS232-422, KEYBOARDTable 6-6. FEATURE

Seite 72

Table 6-8. DIG I/O Serial CommandsCommand Description ValuesDIO#b Digital I/O functionOFF, ZERO, NT/GRS, TARE, UNITS, PRINT, CLEAR, CLRCN, GROSS, DSPA

Seite 73

Counterpart User Manual - Serial Commands 696.1.6 Normal Mode CommandsThe normal mode print commands (see Table 6-12) transmit data to the serial port

Seite 74

70 Counterpart User Manual7.0 Print FormattingThe Counterpart provides nine print formats, GFMT, NFMT, TOTALFMT, PALFMT, CFMT, ACCFMT, SPFMT, HDRFMT1,

Seite 75 - Table 6-13. Unique Commands

Counterpart User Manual - Print Formatting 71Command DescriptionSupported Ticket Formats<G> Gross weight, current scale GFMT, NFMT, TOTALFMT, PA

Seite 76 - 7.0 Print Formatting

72 Counterpart User Manual<SCV> Setpoint captured weight valueSPFMT<SN> Setpoint weight number<STV> Setpoint target weightvalue<S

Seite 77 - Supported Ticket

Counterpart User Manual - Print Formatting 73The 500-character limit of each print format string includes the output field length of the print formatt

Seite 78

2 Counterpart User Manual1.0 IntroductionThe Counterpart offers practical solutions for a full range of precision counting applications. A bright LCD

Seite 79 - 7.2 Customizing Print Formats

74 Counterpart User Manual7.2.2 Using the Front PanelIf you have no access to equipment for communication through the EDP port or are working at a sit

Seite 80 - Format Format

Counterpart User Manual - Print Formatting 757.2.4 Print Label ExamplesListed below are print formatting examples (using the default formats) that app

Seite 81

76 Counterpart User ManualTotal Label FormatFigure 7-7. Total Format Label ExampleGross/Tare/Net Label FormatFigure 7-8. Gross/Tare/Net Label FormatAc

Seite 82 - 76 Counterpart User Manual

Counterpart User Manual - WLAN Installation Instructions 778.0 WLAN Installation InstructionsNoteBefore installing this option, you must contact your

Seite 83

78 Counterpart User Manual9.0 Appendix9.1 Error MessagesIf an error code appears on the display, use the information in Table 9-1 as a troubleshooting

Seite 84 - - - - - -

XE Error Code (decimal) Description XEH Error Code (hexadecimal)1 VIRGERR 0x000000012 PARMCHKERR 0x000000024 LOADCHKERR 0x000000048 PRINTCHKERR 0x0000

Seite 85 - 9.2.1 Using the P EDP Command

80 Counterpart User Manual9.3 Continuous Output (Stream) FormatFigure 9-1 shows the default continuous output format sent to a Counterpart port when t

Seite 86 - 9.5 Custom Stream Formatting

Counterpart User Manual - For More Information 81<B [–]n,…> See descriptions below Bit fields. Comma-separated sequence of bit field specifiers.

Seite 87

82 Counterpart User ManualB18 Configuration =000 if primary DECPNT=8888800=001 if primary DECPNT=8888880=010 if primary DECPNT=8888888=011 if primary

Seite 88

Counterpart User Manual - For More Information 839.6 Digital FilteringThe Counterpart uses averaged digital filtering to reduce the effect of vibratio

Seite 89 - 9.6 Digital Filtering

Counterpart User Manual - Introduction 31.4 Keypad Functions Table 1-2. Keypad Functions Key Function POWERTurns the Counterpart unit on/off.NO

Seite 90 - 9.7 USB Keyboard Interface

84 Counterpart User Manual2. Remove all weight from the scale, then watch the indicator display to determine the magnitude of vibration effects on the

Seite 91 - 9.8 Serial Scale Interface

Counterpart User Manual - For More Information 859.8 Serial Scale InterfaceSerial port 1 can be configured for serial scale input. The serial scale fu

Seite 92 - 9.9 Regulatory Mode Functions

86 Counterpart User Manual9.9 Regulatory Mode FunctionsThe function of the front panel TARE and ZERO keys depends on the value specified for the REGUL

Seite 93

Counterpart User Manual - For More Information 879.10 Regulatory Mode and Legal-for-Trade (LFT)NoteWhen REGULAT is set for NONE or INDUST there are no

Seite 94 - 88 Counterpart User Manual

88 Counterpart User Manual9.10.2 Legal-for-Trade and Totalization ModeWhen in Legal-for-Trade mode (REGULAT = NTEP, OIML, or CANADA) and the unit is i

Seite 95 - 9.11 Updating Firmware

Counterpart User Manual - For More Information 899.11 Updating FirmwareTo update firmware of the Counterpart, you must have Revolution installed and a

Seite 96 - 9.12 Specifications

90 Counterpart User ManualFigure 9-5. Rice Lake Updater Screen8. Click the Program button. The update will take several moments. 9. When complete, rem

Seite 97 - 9.13 Specifications

Counterpart User Manual - For More Information 919.13 SpecificationsPOWER:Power source:Input: 100-240VAC, 47-63 Hz, 5 watts, US power cordOutpu

Seite 98 - Counterpart Limited Warranty

92 Counterpart User ManualCounterpart Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installe

Seite 99 - For More Information

Counterpart User Manual - For More Information 93For More InformationLiterature• Counterpart Sales Literature, PN 125545• Counterpart CD with WeighVau

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