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77224
Digital Diagnostic Junction Box
Version 1.4
Installation Manual
Seitenansicht 0
1 2 3 4 5 6 ... 53 54

Inhaltsverzeichnis

Seite 1 - Installation Manual

77224Digital Diagnostic Junction BoxVersion 1.4Installation Manual

Seite 2 - Contents

Installation 7Figure 2-4. Primary-to-Secondary Communications WiringFigure 2-5. Primary-to-Multiple Secondary CommunicationsJ4GND SHLDZBYAJ7GNDSHLDYBZ

Seite 3

8 iQUBE Installation Manual2.7 Digital I/OThe iQUBE junction box is available with support for eight channels of digital I/O.Digital inputs can be set

Seite 4 - 1.0 Introduction

Installation 92.8 Analog OutputThe analog output option consists of either a 0-30mV (PN 77146) or 0-20mA (PN 77797) digital-to-analog(DAC) card that p

Seite 5

10 iQUBE Installation Manual2.9 Core Module DIP SwitchesThe DIP switches on the iQUBE core module must beset to configure the iQUBE as a primary or se

Seite 6 - 2.0 Installation

Installation 112.11 iQUBE Communications ConfigurationsThe following sections describe some of the ways digital or analog output from the iQUBE can be

Seite 7 - Load Cell Wiring

12 iQUBE Installation Manual2.11.3 Remote Fiber-Optic Module (PN 77789)The optional remote fiber-optic module provides optically isolated digital-to-a

Seite 8 - 2.5 Serial Communications

Installation 132.11.4 Analog OutputThe analog output from the iQUBE can be connected to the analog signal inputs of any weight indicator that canbe re

Seite 9 - Figure 2-3. 920i Wiring

14 iQUBE Installation Manual2.12 Installing Tap and Run Connectors for 920i PoweriQUBE installations that are remotely powered by the920i indicator, a

Seite 10 - Installation 7

Installation 152.13 Installing the Optional PowerSupplyThe optional internal power supply provides 6VDCpower for the iQUBE from 115 or 230 VAC powerso

Seite 11 - 2.7 Digital I/O

16 iQUBE Installation Manual2.14.4 920i Internal Fiber-Optic OptionTo install the 920i internal fiber-optic interface,position the adhesive square on

Seite 12 - ANALOG 1

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.rlws.com or obtained

Seite 13 - 2.9 Core Module DIP Switches

Installation 172.17 Replacement Parts and Assembly DrawingsTable 2-9 lists replacement parts for the iQUBE models, including all parts referenced in F

Seite 14 - Installation 11

18 iQUBE Installation ManualFigure 2-19. iQUBE Enclosure Assembly13567981011412

Seite 15 - INTERFACE

Installation 19Figure 2-20. iQUBE Assembly211819

Seite 16 - Installation 13

20 iQUBE Installation Manual3.0 920i Indicator ConfigurationTo configure the 920i indicator, the indicator must be placed in setup mode. The setup swi

Seite 17 - WARNING!

920i Indicator Configuration 21SYSTEM: The system setup display is divided into three areas:• System (middle section): Highlight the system being conf

Seite 18 - 2.14 Installing Option Cards

22 iQUBE Installation Manual3.4 iQUBE-Specific Menu Structures and Parameter DescriptionsThe following sections provide graphic representations of iQU

Seite 19 - 2.16 Parts Kit Contents

920i Indicator Configuration 23SERIAL Menu (iQUBE Submenu)Parameter Choices DescriptionCONFIG 8/0/0/08/4/0/08/4/4/08/8/0/04/0/0/04/4/0/04/4/4/04/4/4/4

Seite 20

24 iQUBE Installation ManualSOURCE OFFsystem_nameAnalog output source. If analog output DAC is installed, assign system name.FULLSC 300000.0 value (we

Seite 21 - 18 iQUBE Installation Manual

920i Indicator Configuration 253.4.2 iQUBE Submenu, IQDIAG ParametersFigure 3-3 shows the IQDIAG parameters on the IQUBE submenu. The IQDIAG parameter

Seite 22 - Figure 2-20. iQUBE Assembly

26 iQUBE Installation ManualiQUBE Submenu, IQDIAG ParametersParameter Subparameter Choices DescriptionIQDIAG ZEROREFCELLBALLDRIFTPKtoPKCELLEMUSee desc

Seite 23 - 3.1 Configuration Methods

ii iQUBE Installation Manual5.0 Calibration ...

Seite 24 - 920i Installation Manual

920i Indicator Configuration 27LDRIFT ENABLE ONOFFEnable loaded drift test diagnostics. Tests for drifting load celloutput, which can indicate binding

Seite 25 - 22 iQUBE Installation Manual

28 iQUBE Installation Manual3.4.3 PFORMT MenuSee the 920i Installation Manual, PN 67887, for general information about print formats. See Section 7.2

Seite 26

PC Configuration 294.0 PC ConfigurationWhen used with the 920i indicator, the iQUBE can be configured using a PC running either the iRev or theRevolut

Seite 27 - SERIAL Menu (iQUBE Submenu)

30 iQUBE Installation ManualPlatforms field. Click the Platform 1 box toassign Platform 1 to System 1. Use theGeneral display to enter scale systempar

Seite 28 - ’s diagnostic routines

Calibration 315.0 CalibrationThe iQUBE can be calibrated using the 920i front panel or Revolution III. The following sections describe thecalibration

Seite 29

32 iQUBE Installation Manualcalibration. NOTE: Cal-Match calibration canbe canceled by pressing the CLEAR key.6. Ensure scale is empty, then use the u

Seite 30 - 920i diagnostic display

Calibration 33iQUBE calibration is complete. You can view theactive status of the cells, platform, or system byreturning to the Interactive menu and s

Seite 31 - ALERT format is PORT 1

34 iQUBE Installation Manual6.0 Diagnostics6.1 iQUBE Diagnostic The iQUBE connector board provides bi-color cellstatus LEDs (see Figure 2-2 on page 4)

Seite 32 - 4.0 PC Configuration

Diagnostics 35Diagnostic Test ExamplesFigure 6-2. Zero and No Zero Reference ErrorsFigure 6-3. Loaded Drift and No Loaded Drift ErrorFigure 6-4. Cell

Seite 33 - 4.2 Using iRev

36 iQUBE Installation Manual6.4 Diagnostic SetupParameters associated with each of the iQUBE’sdiagnostic tests can be set using the 920i menus, iRev,o

Seite 34 - 5.0 Calibration

Introduction 1About This ManualThis manual is intended for use by service techniciansresponsible for installing and servicing 920i™ digitaldiagnostic

Seite 35

Diagnostics 37Table 6-4 lists the system and cell error messages.920i Diagnostic Display Error CodesTable 6-5 lists error codes that may be shown in t

Seite 36 - Monitoring

38 iQUBE Installation Manual7. 0 A l e r t sWhen attached to the 920i indicator, diagnostic error messages generated by the iQUBE are shown on theindi

Seite 37 - 6.0 Diagnostics

Alerts 397.2 Alert FormatThe default 920i alert print format is as follows:<COMP><NL><COAR1><NL><COAR2><NL><COA

Seite 38 - Diagnostic Test Examples

40 iQUBE Installation Manual7.3 FEATURE Menu, CONTACT SubmenuFigure 7-2. CONTACT SubmenuFEATURE Menu, CONTACT SubmenuParameter Choices DescriptionLeve

Seite 39 - 6.5 Error Messages

Alerts 417. 4 P F O R M T M e n uSee the 920i Installation Manual, PN 67887, for general information about print formats. See Section 7.2 onpage 39 f

Seite 40 - is shown

42 iQUBE Installation Manual8.0 920i Serial CommandsThe following section lists 920i serial commands used to configure and control the iQUBE. See the

Seite 41 - 7. 0 A l e r t s

920i Serial Commands 43Command Description ValuesSJ.SYS.NAME.s#n System name System1, system_name (24 characters, maximum)SJ.SYS.PLATS.s#n System plat

Seite 42 - 7.2 Alert Format

44 iQUBE Installation ManualCommand DescriptionDON.b#sSet digital output on (active) at bit b (9–24), for iQUBE connected to slot s. NOTE: Odd numbere

Seite 43 - PHONE1 PHONE2 PHONE3 EMAIL

Appendix 459.0 Appendix9.1 TroubleshootingThe following section provides information to assistfor troubleshooting or repairing the iQUBE.Materials nee

Seite 44 - 7. 4 P F O R M T M e n u

46 iQUBE Installation Manual9.1.2 Technical Assistance Guide and QuestionnaireIf you need to contact Rice Lake for assistance, please use the followin

Seite 45 - 8.0 920i Serial Commands

2 iQUBE Installation ManualConfiguration consists of the following steps:Define Load Cells: This is the electrical sensitivity(mV/V output) and capaci

Seite 46 - 920i serial port number

Appendix 47Virtui _____________4. What communication method is being used?RS-232___________RS-485___________Fiber–optic_________R/F______________5. Wh

Seite 47

48 iQUBE Installation Manual20. Is the adjusted weight, in the lower right corner, reading a weight or 000000?If the adjusted weight is showing a good

Seite 48 - 9.0 Appendix

Appendix 49• iRite™ Programming Reference, PN 67888Virtui Option Cards• Virtui Single-Channel A/D Card Installation Instructions, PN 69092•Virtui Dual

Seite 49

50 iQUBE Installation Manual22. Replace the two jumpers J3 that were removed in step 2. 23. Place new label, 2145 on the CPU chip. 9.4 Software Versio

Seite 50 - Appendix 47

Appendix 51iQUBE Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by aDistributor or

Seite 51 - 9.2 Printed Information

Installation 32.0 InstallationThis section describes procedures for connecting loadcell, analog output, power, and serial communicationscables to the

Seite 52 - 9.3 Flash Update Procedure

4 iQUBE Installation ManualFigure 2-2. iQUBE Connector Board (8-channel with Digital I/O) with Core Module and DAC CardLoad Cell WiringTo attach load

Seite 53 - 9.5 Specifications

Installation 52.5 Serial CommunicationsThe J4 and J7 serial communications ports on theiQUBE connector board support communicationsbetween the iQUBE a

Seite 54 - Appendix 51

6 iQUBE Installation ManualDIP switches on the core module of each iQUBE mustbe set to indicate whether the unit is a primary orsecondary, the communi

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